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New Zealand's Largest Automotive Parts Manufacturer – Testing Rhino 3m x 4m 5-Axis Gantry CNC Router

Author : Sophia Wong

Update time : 2026-05-09 14:51:26

New Zealand's Largest Automotive Parts Manufacturer – Testing Rhino 3m x 4m 5-Axis Gantry Machining Center

High-Speed, Large-Format 5-Axis CNC Router & Milling Machine – Engineered for Vacuum Forming, Trimming, and Mold Making
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Recently Mr.Eric came to our factory for their large gantry type 5 Axis CNC Machining Center test work.
They are a big company group for all kinds Cars, off-road vehicles 4x4 accessories from USA,Australia,New Zealand, Thailand etc. Finally they are very satisfied with our machine working performance.

Client Background
This New Zealand company specializes in manufacturing air storage compartments, roof racks, and suspension system components for commercial vehicles, serving the local logistics fleet and modified vehicle market. With the surge in demand for "extra-large roof racks" (single sets reaching 2.8m in length and 1.5m in width), traditional 3-axis machining equipment has become increasingly inadequate.
customer with us at our 5 axis cnc machining center factory

customer with us at our 5 axis cnc machining center factory

car accessories made by 5 axis cnc machines

Why Choose Rhino 5-Axis CNC Equipment?

For automotive manufacturers working with Wood,ABS, PP, HDPE, HIPS, and vacuum formed plastic components, our 5-axis CNC solutions deliver unmatched precision, efficiency, and versatility. Whether you’re producing air storage lockers, suspension systems, roof racks, or mold for vacuum forming, we solve your biggest challenges:
✅ Micron-Level Precision: ±0.1mm/m positioning accuracy for curved surfaces and tight tolerances
✅ Large-Format Capability: 3m×4m×1.2m machining area (customizable) for oversized automotive parts
✅ Multi-Material Compatibility: Optimized for Wood, ABS, PP, HDPE, HIPS, and other materials
✅ Simultaneous 5-Axis Linkage: Reduces setup time by 40% for trimming, drilling, and mold making
✅ Global Support: 24/7 technical service, on-site training, and spare parts delivery worldwide

Our 5-Axis CNC Product Line

1. 5-Axis CNC Router

Application: Vacuum forming trimming, edge finishing for automotive sunshades, roof racks, and protective equipment
Key Specs: Spindle speed 6,000-24,000 rpm | RTCP technology | 3m×4m gantry design
Benefit: Completes HDPE/ABS trimming in 12 minutes per unit (40% faster than 3-axis machines)

2. 5-Axis CNC Milling Machine

Application: Machining of suspension system components, air storage lockers, and other complicated automotive parts
Key Specs: Mineral casting bed | High-rigidity linear guides | Load capacity up to 5 tons
Benefit: One-time clamping for large workpieces – eliminates setup errors and improves batch consistency

3. 5-Axis Mold CNC Machine

Application: Mold for vacuum forming, injection molding tools for automotive plastic parts
Key Specs: ±0.1mm repeatability | CAD/CAM integration | Automatic tool changer (24 tools)
Benefit: Reduces mold production time by 30% while ensuring perfect fit for vacuum formed plastic components

Success Story: <New Zealand Automotive Manufacturer -zealand-case">

A leading New Zealand-based producer of automotive components (air storage lockers, suspension systems, roof racks) needed a large-format 5-axis CNC solution to address precision and efficiency gaps in their vacuum forming and trimming processes.

(1) Client Challenges

Processing large workpieces (up to 3m) with complicated geometries
Achieving consistent precision for ABS/PP vacuum formed plastic parts
Reducing trimming time for HIPS protective equipment and HDPE sunshades

(2) Our Solution

A custom 3m×4m×1.2m 5-axis gantry CNC router, optimized for mold for vacuum forming and automotive component machining.

(3) On-Site Test Results

Performance Metric	Client Requirement	Our Machine’s Output
Spatial Positioning Accuracy	±0.1mm/m	±0.05mm/m
Trimming Time (Sunshade Components)	20 minutes/unit	12 minutes/unit
Batch Consistency (Roof Racks)	92% qualification rate	98%+ qualification rate

(4) Client Testimonial

“The 5-axis CNC milling machine’s precision and speed have transformed our production. We’ve reduced cycle times by 30% and eliminated assembly gaps in our vacuum formed plastic parts. The team’s expertise in automotive applications made this partnership seamless.”
— Mark Thompson, Production Director, New Zealand Automotive Components Ltd.

Technical Specifications

Feature	Rhino 5-Axis CNC Router	5-Axis CNC Milling Machine	5-Axis Mold CNC
Machining Area	3m×4m×1.2m (customizable)	3m×4m×1.2m (customizable)	2m×3m×1m (customizable)
Positioning Accuracy	±0.05mm/m	±0.03mm/m	±0.02mm/m
Spindle Speed	6,000-24,000 rpm	8,000-24,000 rpm	10,000-30,000 rpm
Tool Changer	Optional (16/24 tools)	Standard (24 tools)	Standard (30 tools)
Control System	Syntec 610MA/Siemens/Fanuc/Mitsubishi	Syntec 610MA/Siemens/Fanuc	Syntec 610MA/Siemens 840D sl
Compatible Materials	Wood, ABS, PP, HDPE, HIPS, vacuum formed plastic,	Wood, ABS, PP	Tool steel, aluminum, copper, ABS

Applications in Automotive Manufacturing

Our 5-axis CNC machines are trusted for:

Vacuum forming trimming (ABS/PP/HDPE sunshades, protective panels)
Mold for vacuum forming (air storage lockers, interior components)
Suspension system component machining
Roof rack and accessory production
HIPS protective equipment fabrication
Curved surface machining for automotive parts

FAQ: About 5-Axis CNC Machines for Automotive Manufacturing

Q1: Can the 3m×4m 5-axis CNC machine handle both large workpieces and small precision components?

A: Yes. The machine features a flexible processing range—from 3m×4m large roof racks to small vacuum forming mold inserts.

Q2: What materials can the machine process besides ABS, PP, HDPE, and HIPS?

A: Machine also compatible with vacuum formed plastic wood, and tool plastic (for mold for vacuum forming). We provide customized tooling and cutting parameter packages based on specific material properties.

Q3: How long does the on-site installation and training take for overseas clients?

A: Typically, installation takes 3-5 working days, and training takes 2-3 days (including programming, operation, and maintenance). Our English-speaking technical team will provide on-site guidance, and we also offer long-term online training support after installation.

Q4: What is the difference between a 5-axis CNC router and a 5-axis CNC milling machine for automotive applications?

A: A 5 axis cnc router is ideal for trimming, engraving, and surface processing of plastic parts (e.g., HIPS protective plates, ABS sunshades), while a 5 axis cnc milling machine excels in high-precision processing of wood components and mold for vacuum forming. Our 5-axis gantry machine integrates both functions, supporting both plastic and metal processing to meet diverse automotive manufacturing needs.

Q5: How does the machine ensure precision during long-hour continuous operation?

A: The machine adopts a thermal control system (including bed cooling and spindle cooling) , which reduces thermal deformation to ≤0.1mm during continuous operation. Additionally, the rigid mineral casting bed and high-precision linear guides minimize vibration, ensuring consistent precision even after 8 hours of non-stop processing.

Q6: What after-sales support do you provide for overseas clients like those in New Zealand?
A: We offer a comprehensive global after-sales service package: 1-year warranty for the entire machine, 24/7 English technical support via phone/email, spare parts delivery within 7 working days (with local warehouses in major regions), and annual on-site maintenance visits (optional). We also provide remote diagnostic services to resolve technical issues quickly.
If you have more questions about 5 axis cnc router, vacuum forming, trimming, or customized equipment solutions, please contact our sales team for a free consultation and technical proposal

Global Support & Certifications

ISO 9001:2015 Certified Manufacturing
CE, FDA, and UL Compliance
24/7 Technical Support (English/Spanish/German)
On-Site Installation & Training
1-Year Warranty + Spare Parts Supply
Headquarters: no.88 gongye north road,licheng district,jinan,shandong,China
Email: serena2009@rhinocnclaser.com
Phone: +86-X13165312821

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