Five Axis CNC Machine For Auto Parts Mould Fabrication

Why Choose Rhino Five Axis CNC Machine For Automotive Parts Molds Fabrication

1. True RTCP function

Guaranteed machining accuracy up to 0.1mm offer good milling effect for cnc machining car components.
Simplified programming and clamping.
Allows the tool to approach the workpiece with more flexible postures (such as tilting and wrapping), easily processing special-shaped structures (such as inclined holes and complex curved surfaces) that are difficult to reach with 3-axis machining.

2. Max working height 2000mm

Enough processing height from 500mm-2000mm easier to work all kinds of plastic mould for auto parts.

3. Strong machine body rigidity

Rhino 5 axis cnc machining center bed and spindle are mostly made of heavy castings with strong anti-deformation ability.

4. High-Precision Adaptation to Mold Requirements

Five-axis design coupled with precise Rhino system calculations achieves high positioning accuracy, enabling the reproduction of complex curved surfaces in automotive molds (e.g., body panel molds and interior trim cavities), ensuring 3D automotive mould fit and molding quality.

5. Efficiently Handle Complex Processes

Multi-angle engraving and milling can be completed one time, no need for repeated clamping of automotive molds (e.g., engine block molds), shortening processing cycles and improving mass production efficiency.

6. Strong Material Compatibility

Reliably processes aluminum alloys, mold steels, and all kinds of composite materials commonly used in automotive molds, meeting mold manufacturing requirements of varying strength and precision.

7. Smooth Operation and Design Integration

Compatible with mainstream automotive CAD/CAM software, it can quickly import 3D automotive part models, reducing the cost of integrating mold design and manufacturing.

8. Outstanding Advantages in Complex Surface Machining

Auto parts processing (such as headlight cover molds and seat foam molds) often contain irregular curved surfaces. The Rhino five-axis system with 360 degrees rotating spindle head enables continuous cutting at multiple angles, avoiding the processing blind spots of traditional three-axis equipment and ensuring surface smoothness and dimensional consistency.

9. High Rigidity Ensures Processing Stability

Automobile manufacturing is included high-strength materials (such as H13 hot-work die steel). The Rhino five-axis cnc machine is constructed of heavy-duty cast iron and precision guideways, providing high rigidity and excellent vibration resistance. This ensures stable cutting of high-hardness materials and prevents mold accuracy deviations caused by machining vibration.

Application Areas of Five Axis Cnc Machine

1. Automotive and Transportation

►Automotive interior parts (dashboard trim, 3D door trim patterns), car models (complex curved surface engraving for full-scale and scaled-down models)

plastic parts
rubber parts
plastic shell
plastic cover
rubber seal / gasket
plastic buckle
foam parts

►Railway components (customized high-speed rail and subway interior trim, small structural parts)
►Engine blocks and cylinder heads (with integrated oil and air ducts), new energy vehicle motor rotors, and custom racing suspension components

2. Arts and Crafts, and Cultural and Creative Industries

►Carving solid wood and stone figurine sculptures and decorative art objects (recreating three-dimensional curved surfaces);
►Processing metal and resin cultural and creative products (such as custom badges and uniquely shaped decorative art objects);
►Creating relief and round sculptures of jade, agate and other jewelry and gemstones, as well as three-dimensional carvings on wooden furniture (such as cabinet doors and armrests).

3. Advertising and Signage

►Metal signs (3D letters and custom-shaped signs made of stainless steel and aluminum)
►Acrylic illuminated letters (including multi-faceted cutting and curved surface polishing)
►Carve large-scale three-dimensional outdoor advertising shapes (including foam and PVC displays)
►Custom exhibition booth decorations.

4. Aerospace and Precision Components

►Machining small aerospace components (sensor housings, special-shaped holes and curved surfaces in micro-structures);
►Making lightweight drone frames (finely engraving complex connection surfaces);
►Engraving optical instrument housings (ensuring the integration of high-precision mounting surfaces and decorative patterns).
►Engine turbine/compressor blades, casings (thin walls + special-shaped cavities), and satellite/missile attitude control components.

5. Other molds in different industry

All kinds of molds made of metal and non metal

Processed Materials

1. Non-metallic Materials

• Engineering Plastics:
ABS, PC, PA (nylon), POM (polycarbonate), used in automotive interiors, electronic device housings, and precision plastic parts;
High-performance plastics (such as PEEK and PI), which offer high-temperature resistance and strength, are suitable for specialized components in the aerospace and medical fields.

• Composites:
Carbon fiber reinforced plastics (CFRP) and glass fiber reinforced plastics (GFRP), used in aerospace fuselage components and lightweight structural parts for high-end automobiles;
Honeycomb composites (often combined with metal/resin, used in interior components for spacecraft and high-speed rail).

• Other non-metal materials:
Wood, MDF (for high-end furniture with special-shaped structures and precision wooden molds);
Stone, ceramics (for precision ceramic molds and specialized industrial ceramic components, requiring specialized tooling);
Acrylic, PVC (for advertising signs, transparent structural components and customized display pieces).

2. Metal Materials

• Non-ferrous Metals and Alloys:
Aluminum alloys (such as 6061 and 7075, commonly used in aerospace components and automotive structural parts);
Copper and copper alloys (such as red copper and brass, used in precision molds and electrical connectors);
Titanium alloys (such as TC4, the preferred material for aircraft engine blades and core components of medical devices);
Magnesium alloys (lightweight materials suitable for new energy vehicles and drone components).

• Ferrous Metals and Alloys:
Carbon steel and alloy structural steel (such as 45# steel and 40Cr, used for general mechanical parts and mold templates);
Stainless steels (such as 304 and 316, used in food processing, medical equipment, and corrosion-resistant components);
High-temperature alloys (such as GH4169, used for high-temperature resistant components in aerospace industry, such as turbine disks);
Mold steels (such as H13 and S136, used for processing cavities in plastic molds and stamping dies).

Technical Parameters of Rhino Five Axis Cnc Router RSKM25-J

Machine Components Details:

Others Additions:

1.Auto lubrication for transmission system
2.20 pcs working tools (without testing tools)
3.Whole set of maintenance tools (Allen tools,spanner,copper connection, clamps etc)
4.CD of manual of Operation,Training Video
5.Air conditioner for control cabinet inside
6.Spindle is Italy HITECO 11KW liquid cooling 5 axis spindle with HSK 63F,24000rpm
7.5 axis head is Europe MADE with RTCP function
8.Gap from Spindle B point to table surface 100mm
9.Machine installation drawing will be supplied from us RHINO CNC
10.Front and back doors to keep environment clean
11.Ground flat adjustment block 50 pieces
12.LED light around of X and Y beam

Production Technology of Rhino Five Axis Milling Machine RSKM25-J:

Detailed Components of 5 Axis CNC Machine RSKM25-J

Machine Frame: The core load-bearing component, usually made of high-strength cast iron. The cast iron bed undergoes heat treatment to eliminate internal stress and reduce deformation.

Columns: The "gantry" dual-column design enhances stability and prevents deformation caused by uneven load on a single column.

Guideways: The mainstream HIWIN45 ball linear guide features high-rigidity transmission, positioning accuracy up to 0.001mm, and enhanced load capacity.

Lead Screw: The German TBI brand ball screw offers extremely low lead error (typically ≤0.005mm/m) and features a preload mechanism to eliminate backlash and ensure precise positioning.

Drive Motor: A 2.9kW Japanese Yaskawa servo motor provides high power and strength.

Spindle Motor: An Italian Hiteco 11kW air-cooled tool change spindle suitable for machining wood, plastic, aluminum alloy, and various hard materials.
Germany DAMES 5 axis head with higher precision and long time use

HSK63F high-precision toolholders resist deformation and rust.

The new-generation 610MA 5-axis control system supports 5-axis interpolation (ensures smooth transitions in complex paths) and tool radius compensation. Length compensation (corrects tool wear errors), resume engraving (avoids workpiece scrapping caused by unexpected stoppages), and a graphical user interface (simplifies programming).

Safety systems:
♦Fully enclosed protective cover (prevents chip splashing and operator accidental contact)
♦Emergency stop button
♦Overload protection (automatically shuts down the spindle if overloaded)
♦Travel limits (prevents overtravel collisions)

5 Axis Cnc Automotive Parts

Wooden mold Sample

Bathroom Mold Sample

Home Furnishings Mold

Aerospace and other PE,FOAM Molds

Machine Package and Delivery

FAQ

Q1: What precision this five axis cnc machine can reach ?
A: This machine working precision can be 0.05-0.1mm no problem . It can get perfect milling accuracy on metal,stone,wood,foam,plastic etc all kinds of materials.

Q2: What materials this 5 axis machine can work on ?
A: It can work on all kinds of materials,for example, can it cut aluminum alloy, stainless steel, resin, wood, stone, etc.also can engrave hardness exceeding HRC50.

Q3: What are the wearing parts of this machine?
A: This machine main parts can be used for many years, only tools are the wearing part. You can get it at local market or purchase from us.

Q4: How to delivery this 5 axis cnc router machine?
A: Usually 5 axis cnc machine we can load into 20ft container, if you need z axis height 2000mm then we suggest 40ft container.

Q5: If I buy this machine what kind of service can get:
A: Machine warranty 2 years for free and long life time service and we have professional engineers who are responsible for service.
We offer online/telephone/email service 7x24 hours.
We have online talking group in WhatsApp and Wechat with engineers and customers.
If needed our engineer will go to your factory to install and give you training for this machine.

Q6: What information you need to know before I get offer from you?
A: Firstly we need to know the working size you need and what is materials you want to mill and process so that we will offer you the best solution for this 5 axis cnc router machine.

Q7: How to use this software and can i get training from you?
A: Yes, we have engineer who work this two softwares so you can come our factory or we send them to your company to give you training.

Q8: Could you customized this 5 axis cnc router MACHINE as per our detail requirement?
A: Yes, you give us all your detail requests and we make agreement then start machine production.

Do you want to know more about Rhino CNC?

More questions you may have welcome to contact us at anytime by mail/phone/wechat etc

5 axis working size: 2000mm*4000mm*2000mm
5 axis head with Hiteco 17kw spindle
Carousel tool magazine with 8 tools
XYZ Taiwan ball screw movement
Syntec control system with bus communication
Syntec servo motor and driver with absolute encoder
Steel table with T-slot
Automatic grease lubrication system