4 Axis CNC Foam Hot Wire Cutting Machine for 3D Molds

4 Axis CNC Foam Hot Wire Cutting Machine for 3D Molds

Item No.: R-E1330

Model:R-E1330 4 Axis CNC Foam Hot Wire Cutting Machine for 3D Molds
FOB Price:
US $1000 - 10000/ Set Get Latest Price
Min.Order Quantity:
1 Set/Sets
Supply Ability:
1000 Set/Sets per Month
Port:
QingDao/YiWu/ShangHai/Guangzhou/NingBo
Payment Ter

$1000.00

INQUIRY PDF Format

Description

5 Axis R-E1330 CNC Hot Wire Foam Cutting Machine for 3D Molds / 4 Axis EPS Styrofoam 3D Contour Cutter

4 axis CNC hot wire foam cutting machine for EPS foam

foam cutting sample by hot wire cutting machine

4 axis CNC hot wire foam cutting machine with rotary

Functions of Foam Hot Wire Cutting Machine R-E1330

Cut Letters and text
Cut Parts
Cut Nested Parts
Cut Along Vector
Cut Laminated Parts
Tangential Cut
Cut a new tapered part
Cut twistrot part
Cut stl part
Cut Stacked parts
3D foam sculpture cutter
EPS tapered parts cutting

Advantages of CNC Hot Wire Foam Cutter

1. 4 Axis and 5 Axis Movement:

Totally 4 motors control hot wire up/down/forward/back side direction separately. If with rotary working it can realize complicated 3D molds cutting

2. High Precision Cutting:

The EPS hot wire cutting machine delivers ultra-precise contours, ideal for EPS, EPP and polystyrene foam. This professional CNC hot wire foam cutter maintains tight tolerances for 2D templates and complex 3D sculpture models, far exceeding manual cutting accuracy.

3. Smooth Burr-Free Cutting Surface:

With heated nickel-chromium wire melting foam material directly, Rhino Styrofoam hot wire cutter leaves no rough edges, no chipping and no post-grinding work. It is the best foam contour cutter for finished architectural foam molds and decoration parts.

4. Fast Cutting Speed & High Production Efficiency:

Automated CNC program operation greatly shortens processing time. This 3D foam cutting machine can mass-produce nested foam parts continuously, greatly boosting factory output while cutting labor costs.

5. Supports Complex 2D & 3D Tapered Cuts:

It handles vertical cutting, angled tapered cutting, rotary twisted parts and STL 3D model cutting perfectly. The EnCnc 3D hot wire foam cutter supports vector cutting and laminated foam slicing, widely used in mold making, statue carving and packaging foam manufacturing.

6. Wide Material Compatibility:

Perfect for EPS polystyrene foam, rigid polyurethane foam, XPS foam, insulation foam and theatrical scenery foam. This affordable CNC hot wire foam cutter works well for industrial and hobby processing alike.

7. Low Operating Cost & Long Service Life:

Consumes little electricity; only the hot wire needs regular replacement. Compared with CNC milling machines, this foam cutting equipment has low power consumption and minimal wearing parts, making it a cheap foam processing solution for small factories.

8. Simple CNC Programming & Easy Operation:

It matches EnCnc3D software, which directly reads DXF drawings and STL 3D files. Workers can generate cutting G-code quickly without professional CAM knowledge, lowering the learning threshold of the foam contour cutter.

9. Material Nesting Saves Raw Foam:

The nesting function optimizes part layout on foam boards, reducing EPS material waste. It is a cost-effective 3D foam hot wire cutting machine for bulk production of foam packaging and architectural decorative elements.

4 axis CNC Hot Wire Foam Cutting Machine Detail Specifications

TECHNICAL DATA
Model	R-E1330
X Axis Stroke	1300mm
Y Axis Stroke	3000mm
Max. Foam Width	1400mm
Working height	1400mm
Hot wire quantity	Single wire( max 6 pieces)
Cutting Wire Dia.	0.40mm
Control System	Mach3 4 axis system 5 axis system
Program Run	By USB
Cutting Speed	0~3m/min
Total Power	~800W
Gross Weight	450kg
Overall Dimension	2650m1600mm1850 mm
Packing size	36501550660mm
Unit Price	please contact Rhino CNC sales team

Different table size can be customized like 2000mmx3000mm/2000mmx4000mm/3000mmx4000mm etc

Working Materials and Industry:

Polystyrene foam (EPS): commonly used for building insulation, packaging and model making.
Polyurethane foam (PU): used in furniture, car seats and insulation materials.
Polyethylene foam (PE): used in packaging and cushioning materials.
Polypropylene foam (PP): lightweight and chemical resistant, suitable for special packaging.
Other soft foam materials: such as EVA foam.

1. Foam Sculpture Cutting
2. 3D Foam Letter Cutting
3. Architectural Column Foam Cutting
4. Foam Mold Cutting for casting
5. Theme park prop making
6. Insulation foam panel cutting

The Machine Consists of:

1. Heating wire (hot wire)

-The hot wire is the core component of our foam cutting machine, it is made of nickel chromium alloy with high heat resistance and conductivity.
-The hot wire can easily cut foam materials by electrifying heating.

2. Power system

-Provide current to heat the hot wire.
-Our machine equipped with big power controllers that can adjust voltage or current to adjust the temperature of the hot wire according to the material type and thickness to make sure cutting speed faster .

3. Framework structure

-The mechanical structure supporting the hot wire is made of welded steel frame
-The framework design is complex three-dimensional structures so machine can cut any shape molds easily.

4. Control system

-Used to adjust the temperature, cutting speed, and cutting path of the hot wire.
-Advanced hot wire cutting machines may be equipped with CNC systems to achieve automated cutting.

5. Guiding device

-Used to fix and guide the hot wire to ensure cutting accuracy.
-We use mach3 professional hot wire cutting system to cut foam full automatically .

6. Cooling system (optional)

-Our hot wire foam cutting machine is quipped with cooling systems to prevent overheating or extend their lifespan.

7. Safety protection device

-Including overheat protection, emergency stop button, etc., to ensure safe operation.

8.Accessories

-Templates, fixtures, etc., used to assist in cutting complex shapes or improve work efficiency.

CNC Styrofoam Cutting Machine Details as Following:

1. High quality ball screw adopts for the Y axis movement to make the up and down run with high precision.
hot wire cutting machine 1

2. High Quality Liner Guider for X and Y axis ,It is used to make the X and Y axis movement stable and reliable
hot wire cutting machine 2

3.Step Motors for X axis and Y axis Driving,There are two separate step motor for Y1 and Y2 axis driving. It can make the cutting wire not only horizontal level but also oblique.It also can be used to adjust the cutting wire water level easy.

4.Cutting Wire hang and Tension
Strong spring which pulling force is 900N adopts to tension the wire to get faster cutting speed and smoother cutting surface.
In order to fix the spring well, there are many holes on the steel plate for spring hang. For the cutting wire fix, the cooper bar is made by teeth to hold the wire. There is meter on side of the teeth harp, to easy to hang the wire on same distance of two sides.
hot wire cutting machine 4

5.Control buttons

6. Rotary as optional part
Diameter 500mm-1000mm

7. MACH3 Software easy to learn and operate
mach3 software for 3d foam cutter

Rhino 3D CNC Hot Wire Cutting Machine View

foam cutting by rhino hot wire cutting machine

Firstly make design in software for this 3D foam mold, then input it into Mach3 system and put foam block on rotary and fix it well. Then the hot wire will adjust left right side and front back side level to get a perfect foam 3D mold easily !

What Our Machine Can Cut?

3D Hot Wire Foam Cutting Machine Sample 2

foam sample cut by 4 axis hot wire cutting machine

If you want to learn more information about this 3D hot wire cutting machine please feel free to contact us at anytime !

FAQ:

1 Question: What is the maximum cutting size of this foam hot wire cutter?

Answer ：The maximum cutting size of our equipment is 3m (length) × 2m (width) × 1.4m (height), which can meet most foam cutting needs. If you have greater cutting needs, we can also provide customized services.

2 Question: What is the cutting accuracy that can be achieved?

Answer : Our equipment adopts a high-precision CNC system, with a cutting accuracy of ± 0.5 millimeters, ensuring smooth cutting edges and precise dimensions.

3 Question: What types of foam materials does the device support?

Answer: Our equipment supports a variety of foam materials, including EPS, EPP, XPS, etc., and is suitable for packaging, construction, model making and other industries.

4 Question: Does the device support 3D cutting?

Answer : Yes, our equipment supports 3D cutting function, which can cut complex shapes based on the 3D model files provided by customers, making it very suitable for making sculptures, molds, etc.

5 Question: Does it support automated operations?

Answer : Our equipment is equipped with a fully automatic CNC system that supports one click start and batch production. The operation is simple and efficient, reducing manual intervention.

6 Question: Does it support importing CAD files?

Answer example: Yes, our device is compatible with multiple CAD file formats (such as DXF, STL, etc.), and you can directly import design files for cutting.

7 Question: What parts can this 4 axis hot wire foam cutting machine produce?

A: This CNC foam cutter makes tapered foam parts, twisted rotary components, 3D sculptures, architectural columns, foam letters for signage, lost foam casting patterns and packaging blanks. It supports tangential cut and stacked part processing with EnCnc3D software.

8 Question: What foam materials can this hot wire cutting equipment process?

A: It mainly cuts EPS polystyrene foam, XPS insulation foam, PU rigid foam, EPP foam and theatrical prop foam. It cannot process hard plastics or wood.

9 Question: Is this CNC hot wire foam cutting machine affordable for small factories?

A: Yes. We provide factory direct cheap CNC hot wire foam cutter with stable quality. Low power consumption and few wearing parts keep your long-term operating expense low. It is a budget-friendly choice for small foam processing workshops.

10 Question: Can the machine read 3D STL files for curved foam models?

A: Absolutely. With EnCnc3D software, this 3D foam hot wire cutting machine directly imports STL models and completes contour cutting for complex curved workpieces.

Do you want to know more about Rhino CNC?

More questions you may have welcome to contact us at anytime by mail/phone/wechat etc