Large Size 4 Axis Styrofoam EPS Foam 3D Contour Cutter with Rotary R-E2030 

Large Size 4 Axis Styrofoam EPS Foam 3D Contour Cutter with Rotary R-E2030 

        
 

Suit for: Polystyrene,Foam,EPS,EVA,Cellular Glass etc
Rotary type : Vertical and horizontal type on machine table 
Working size : 2000mmx3000mmx2000mm or customized as per your detailed requirements
Cutting Line: Hot Wire (1-6 pieces)
 

Advantages of Large Format Foam 3D Cutting Machine by Hot Wire 

1. Ultra High Cutting Precision

This 4 axis CNC hot wire foam cutting machine delivers outstanding cutting accuracy for both 2D outlines and complex 3D models. As a high-precision EPS contour cutter, it maintains strict dimensional tolerances when making tapered parts, twisted rotary workpieces and stacked foam components. Unlike manual cutting, this styrofoam hot wire cutter eliminates dimensional errors, making it ideal for lost foam casting molds and architectural foam columns.

2. Burr-Free Smooth Cutting Surface

The heated nickel-chromium wire melts foam materials cleanly without chipping or rough edges. This hot wire foam cutting equipment requires no secondary sanding or polishing after processing. Whether you cut EPS polystyrene foam, XPS insulation sheets or rigid PU foam, you will get perfectly smooth finished surfaces. It is the best foam melting wire cutter for sculpture and theme park prop production.

3. Higher Production Speed with Lower Labor Cost

Fully automatic CNC program operation greatly improves processing efficiency. The 3D foam hot wire cutting machine supports part nesting layout, which maximizes raw material usage and reduces EPS waste. Factories can run continuous bulk production with only one operator. If you are looking for an affordable industrial foam cutter, this cheap CNC hot wire foam cutter will effectively cut your production cost.

4. Powerful Function for Complex Shapes

Equipped with EnCnc3D control software, this multi-axis foam cutting machine reads DXF vector drawings and STL 3D model files directly. It supports vertical cutting, tangential cut, angled tapered cutting, rotary twist parts cutting and laminated slicing. No complicated CAM settings are needed. Even new operators can quickly generate G-code for foam letters, decorative moldings and casting patterns.

5. Wide Compatibility with Multiple Foam Materials

Our CNC hot wire foam cutting machine works perfectly with most foam materials:

6. Low Running Cost & Long Service Life

Compared with CNC milling machines, this foam contour cutting machine consumes very little electricity. The only consumable part is the heating hot wire, which is low-cost and easy to replace. With solid mechanical structure, this industrial hot wire foam cutter has minimal maintenance work and a long service lifespan. It is a cost-effective long-term investment for foam processing businesses.

7. Simple Operation with EnCnc3D Software

The matched EnCnc3D program is specially developed for hot wire cutting. Operators can import designs, set cutting parameters and arrange nested parts easily without professional CNC knowledge. This lowers the technical threshold and shortens worker training time. It is user-friendly equipment for small workshops buying their first styrofoam CNC cutting machine.

8. Rotary is available as fifth axis 

Large size foam cutting machine table 2000mmx3000mm with height 2000mm and with rotary . It can cut any complicated 3D foam molds easily
 

The Large Size 3D Contour Cutter Consists of:

1). Portal Frame. It is a structural steel welded frame with structural steel harp carriage and wire harp.
2). Working table: Flat working table or similar that can fix the foam well in working and table size can be customized also.
3). Control Cabinet. It included Motion and hot wire control systems. The motion control system includes a high quality 4 Axis Motion Controller, Stepping drivers, and one Servo control system. It also includes DXF software for simple and easy file conversion.
Also have one Evoc Industrial computer with monitor for human communication and program design.
4). Transformer. It is used to heating the wire. It is a two phase AC voltage heating source. Our standard is single wires at 380/415 volts and power from 1KVA-5KVA .
5). Industry Computer that installed Mach3 software well 


Foam Cutter Hot Wire Cutting Machine Detail Specifications:
 

TECHNICAL DATA
Model	R-E2030
X Axis Stroke	2000mm
Y Axis Stroke	3000mm
Max. Foam Width	2000mm
Working height	2000mm
Hot wire quantity	Single wire( max 6 pieces)
Cutting Wire Dia.	0.40mm
Control System	Mach3 4 axis system 5 axis system
Program Run	By USB
Cutting Speed	0~3m/min
Total Power	~800W
Gross Weight	450kg
Overall Dimension	2650m*1600mm*1850 mm
Packing size	3650*1550*660mm
Unit Price	please contact Rhino CNC sales team

Different table size can be customized like 1300mmx3000mm/2000mmx3000mm/3000mmx4000mm etc 
 

Machine Details as Following:

1. High quality ball screw adopts for the Y axis movement to make the up and down run with high precision.


2. High Quality Liner Guider for X and Y axis  ,It is used to make the X and Y axis movement stable and reliable


3.Step Motors for X axis  and Y axis Driving,There are two separate step motor for Y1 and Y2 axis driving. It can make the cutting wire not only horizontal level but also oblique.It also can be used to adjust the cutting wire water level easy.
 

4.Cutting Wire hang and Tension
Strong spring which pulling force is 900N adopts to tension the wire to get faster cutting speed and smoother cutting surface.
In order to fix the spring well, there are many holes on the steel plate for spring hang. For the cutting wire fix, the cooper bar is made by teeth to hold the wire. There is meter on side of the teeth harp, to easy to hang the wire on same distance of two sides.
 

5.Control buttons


6. Rotary as optional part 
Diameter 500mm-1000mm
 

Large formart CNC Foam Cutting Machine View 

Firstly make design in software for this 3D foam mold, then input it into Mach3 system and put foam block on rotary and fix it well. Then the hot wire will adjust left right side and front back side level to get a perfect foam 3D mold easily !


7.What our machine can cut?


If you want to learn more information about this 3D hot wire cutting machine please feel free to contact us at anytime !
 

FAQ:

1. Question: What is the maximum cutting size of this foam hot wire cutter?

Answer ：The maximum cutting size of our equipment is 3m (length) × 2m (width) × 1.4m (height), which can meet most foam cutting needs. If you have greater cutting needs, we can also provide customized services.

2 Question: What is the cutting accuracy that can be achieved?

Answer : Our equipment adopts a high-precision CNC system, with a cutting accuracy of ± 0.5 millimeters, ensuring smooth cutting edges and precise dimensions.

3 Question: What types of foam materials does the device support?

Answer: Our equipment supports a variety of foam materials, including EPS, EPP, XPS, etc., and is suitable for packaging, construction, model making and other industries.

4 Question: Does the device support 3D cutting?

Answer : Yes, our equipment supports 3D cutting function, which can cut complex shapes based on the 3D model files provided by customers, making it very suitable for making sculptures, molds, etc.

5 Question: Does it support automated operations?

Answer : Our equipment is equipped with a fully automatic CNC system that supports one click start and batch production. The operation is simple and efficient, reducing manual intervention.

6 Question: Does it support importing CAD files?

Answer example: Yes, our device is compatible with multiple CAD file formats (such as DXF, STL, etc.), and you can directly import design files for cutting.



Do you want to know more about Rhino CNC?

More questions you may have welcome to contact us at anytime by mail/phone/wechat etc